FORTUNA PRODUCTS, INC.
CNC RETROFITS

The YSE1000 series of CNC controllers are industrial hardened, PC based systems. They have been designed to be user friendly and easy to program. Although fully featured, they are extremely cost effective upgrades for your machines:

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INDUSTRIAL PC

Xycom 4615 industrial PC, 1.3 GHz Intel Celeron CPU, 512M DRAM, 80 G hard drive. Rear access floppy and CD-ROM drives 15” XGA TFT color flat panel display with resistive touch screen and hardened front panel

 

OPERATING SYSTEM

Windows XP operating system

 

USER INTERFACE FEATURES

Easy access external USB port for program storage and file transfers Full featured QWERTY mini keyboard with touchpad in drawer.

 

LOCAL PRINTER

Seiko DPU-414 thermal printer with 4.25” width paper 40 characters per line job file printouts.

 

UPS POWER SUPPLY

APC Smart UPS 750 uninterruptable power supply for surge protection, power line glitches, brownouts and to shut down system properly with power interruption

 

CONTROL ENCLOSURE

12 gauge steel enclosure on a weighted, wheeled pedestal

 

MACHINE INTERFACE

14 pin circular connector with quick connect capability for interface to the machine controller via the console to machine controller cable assembly

 

Fortuna ProductCONSOLE FOOTPRINT & PROFILE

The YSE1000 Console has a 56”H x 28”W x 28”L profile Approximate weight of 125 pounds

 

MACHINE CONTROLLER PCBA

Machine controller printed circuit board (PCBA) assembly with  Rabbit2000 processor, 128K bytes of flash, 8K bytes of EEPROM and 1M byte of RAM  Controller size is 10.6” L x 6”W with all pluggable connectors for ease of diagnostics, testing and replacement

 

POWER SUPPLIES

24 VDC Controller Power Supply 15 VDC Power Supply for isolated power to machine inputs

 

SYSTEM SAFETY FEATURES

Fail Safe relay controls power to all outputs and is activated in the event of an emergency shutdown, controller or software malfunction

 

CONSOLE/MACHINE CABLE

25’ long console to machine controller cable assembly with quick disconnect connectors on both ends for ease of replacement and console positioning

 

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SOFTWARE FEATURES

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Intuitive operation with touch screen interface

 

Color Coded screens for easy identification of machine state from a distance.

 

“Parts Manager”  Screens for loading, copying, renaming and deleting existing bending program files in the system’s internal storage and on the external storage plugged into the USB connector

 

“Part Editor” Screens for viewing, creating and editing bending programs

 

“Run Controls” Screens for setting up tooling and bending programs to fabricate parts.  Manual controls, machine set-up and motion tests also included.

 

“Machine Config” Utility accommodates the configuration of the machine operating parameters for a specific machine

 

“Diagnostics” Utility aids in testing all electrical connections between the machine controller and the machine. Real time diagnostics display machine operation feedbacks during manual and automatic operation in simple conversational language.  No codes to look up.

 

On screen keyboard and keypad for alpha and numeric data entry (in parallel with keyboard in the drawer)

 

Part storage to 1000’s of parts locally (on the computer).  External USB socket is supplied on the machine console for Quick backups.

 

Machine Feed Rate  is adjustable from 1% to 100% of maximum speed.  All three axis feeds can be controlled singularly or together.

 

Material Compensation.  Over bend compensation using fixed and proportional spring back values including tube length compensation due to material stretch.

 

Complete system diagnostics and error checking

 

All YSE1000 Series of CNC Controllers come with a full year warranty covering all parts and labor. Complete factory service and technical support are available at (800) 393-1313.  Fortuna Products, Inc. will satisfy all your needs and questions, and above all, minimize your down time

 

CLICK ON THE BARS BELOW FOR MORE DETAILS

  • YSE 1000

    This controller has been designed to replace “Tab Stop”, “Velog” and “Premier” and other controllers on all Eaton Leonard GP, MP, VB and HP Series Automatic Tube bending machines.  The system is also capable of being installed on a range of early and late model three axis automatic bending machines.  Contact us for evaluation and capability.

     

    The YSE1000 is based on a concept of a touch screen PC linked to a small, fast, real time controller that improves machine process timing over long production runs by decreasing turnaround errors.

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    YSE1000’s FEATURES

     

    Console Switches (10)  oil and watertight, Industrial quality control switches;

     

    Machine Inputs to the YSE controller are; hydraulics complete, hydraulics on, oil over temperature, oil at temperature, mandrel retracted, boost retracted, pressure die retracted, safety mat, carriage (DBB) encoder, collet (POB) encoder, bend arm (DOB) encoder, and RS485 communications.

     

    Outputs from the machine controller are carriage (DBB) brakes, collet (POB) brakes, clutch, bend arm servo amplifier, fail safe relay and solid state relay board

     

    Automatic control functions.  Solid State Relay Board assembly contains 16, readily available Grayhill 70G-OAC5 relays with integral fuses and LED “on” function.

     

    Enable the following functions: hydraulics enabled, clamp in, clamp out, pressure die in, pressure die out, boost forward, boost return, warm up, pressure die set pressure, pressure die low pressure, bend arm, high pressure, low pressure relief, mandrel lube, collet close, mandrel forward, mandrel return

     

    Machine Manual Operating buttons:

        Manual allow - forces two hand manual operation

        Close collet - manual operation of the tube grip collet.

        Open collet – opens tube grip collet

        Emergency Stop – Safety shutdown.  Provides redundant shutdown of Hydraulic pumps, valves, servos and control functions.

        Start - (left and right) Starts an automatic or single step bending program

        Stop - aborts any currently active operation

        Hold - pauses any currently active operation - initiates hold mode

        Motor On -starts the hydraulic pump

        Load for sending all mechanisms to their starting location for bending a new part

        Foot Switch and remote start capability.

  • YSE 1100

    This controller has been designed to replace digital controls on Pines CNC Tube bending machines.  The system is also capable of being installed on a range of early and late model three axis automatic bending machines.  Contact us for evaluation and capability.

     

    The YSE1100 is based on a concept of a touch screen PC linked to a small, fast, real time controller that improves machine process timing over long production runs by decreasing turnaround errors.

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    YSE1100’s FEATURES

     

    Console Switches (11)  oil and watertight, Industrial quality control switches;

     

    Machine Inputs to the YSE controller are; bend arm returned, pressure die open, hydraulics on, oil filter alarm, carriage reference, carriage limit, mandrel advanced, mandrel retracted, bend die aligned, safety mat, carriage (DBB) encoder, collet (POB) encoder, bend arm (DOB) encoder, and RS485 communications

     

    Outputs from the machine controller are a fail safe relay and 2, solid state relay boards

     

    Automatic control functions.  Solid State Relay Board assemblies contain 16, readily available Grayhill 70G-OAC5 relays with integral fuses and LED “on” function.

     

    Enable the following functions: hydraulics enabled, bend forward, bend reverse, clamp in, clamp out, pressure die in, pressure die out, boost forward, boost return, warm up, pressure die set pressure, collet open, collet close, collet CCW, collet CW, carriage forward, carriage reverse, YBC fast, anti surge, pressure on, bend die align, machine lube, mandrel forward, mandrel return, and up to 12 additional functions.

     

    Machine Manual Operating buttons:

     

    Pressure On - forces two hand manual operation

    YBC Fast – speeds up manual operation

    Close collet - manual operation of the tube grip collet.

    Open collet – opens tube grip collet

    Emergency Stop – Safety shutdown.  Provides redundant shutdown of Hydraulic pumps, valves, servos and control functions.

    Start - (left and right) Starts an automatic or single step bending program

    Stop - aborts any currently active operation

    Hold - pauses any currently active operation - initiates hold mode

    Motor On -starts the hydraulic pump

    Load for sending all mechanisms to their starting location for bending a new part

    Foot Switch and remote start capability.

  • CNC SPARE PARTS

    Spare parts are stocked to support your immediate requirements. Forward your request to Fortuna Products via email for pricing and shipping information.”

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    DESCRIPTION

     

    Xycom Industrial Computer

     

    Main Controller PCBA

     

    Console Keyboard Controller PCBA

     

    Solid State Relay PCBA, with 16 AC relays

     

    Solid State Relay, AC

     

    Solid State Relay PCBA, with 16 DC relays

     

    Solid State Relay, DC

     

    Encoder, 360 lines (oil tight industrial grade )

     

    Encoder Coupling

     

    Console to Machine Control Cable Assembly

     

    Power Supply, 24 VDC, 150W

     

    Power Supply, 24 VDC, 40W

     

    Power Supply, 15 VDC, 50W

     

    Console Mini Qwerty Keyboard

     

    Console 40 column Thermal Printer

     

    Thermal Paper, roll

     

    APC Backup UPS

     

    Installation/Operator’s Manual

Corporate Office • 7895 East Acoma Drive, Suite 101, Scottsdale, AZ 85260 • Tel 480.829.0450 • Fax 480.517.6929

Manufacturing Facility • 162 Jack Cooper Drive, Valley Head, AL 35989 • Tel 256.635.6700 • Fax 256.635.6710

"The Ultimate Goal... To help our customers create the lowest cost
possible without sacrificing quality, value or safety."

© Copyright 2014 - Harco Metal Products, Inc.